Ever noticed your headlights dimming or turning yellow over time? This is a common issue with aged plasticheadlights that can compromise visibility and your vehicle's aesthetics. However, you need not replace them immediately. Cerakoting your headlights, a process of coating them with a ceramic-based finish, can restore them to their original clarity and strength. Here's a step-by-step guide to help you achieve this.
Cerakoting offers a cost-effective and long-lasting solution to restore your headlights. It's safer and more durable than other alternatives like spraying or respraying. Plus, it provides a consistent, smooth, and even finish. Let's dive into the process.
Preparation
The first step is to prepare your headlights thoroughly to ensure the Cerakote adheres perfectly. Protective measures are also crucial to keep your car safe from overspray.
Start by gathering the necessary tools and materials: Cerakote coating, Cerakote activator (if using a 2-part system), safety glasses, rubber gloves, painter's tape, masking paper, a scraper or razor blade, sandpaper (600 and 800 grit), and automotive cleaner and wax.
Safety Precautions
Work in a well-ventilated area or outdoors to avoid fumes. Also, wear safety glasses, rubber gloves, and a facemask for your protection.
Clean and Mask the Area
Use automotive cleaner and wax to clean the headlights, both inside and out. Once clean, Thoroughly dry them. Then, apply painter's tape and masking paper to protect the surrounding areas, like the bumper and fender, from overspray.
Sand and Smoothen
Sandering helps the Cerakote bond better with the headlight surface. It also removes any imperfections that could be visible through the final finish.
Start with 600-grit sandpaper to remove the existing sealant or coating. Then, switch to 800-grit to smoothen the surface. sand evenly and lightly, being careful not to overdo it or create deep scratches.
Clean Up the Dust
After sanding, clean the headlights carefully using compressed air or a clean cloth. Be extra gentle to avoid leaving any dust particles that could mar the final finish.
Prepare the Cerakote
If you're using a 2-part Cerakote system, mix the bottle of activator with the bottle of Cerakote according to the manufacturer's instructions. Stir it well and let it sit for about 10 minutes to allow the chemicals to combine.
Applying the Cerakote Coating
The application process is where you'll see your headlights transform. patience and steady hands are key here.
Use a synthetic paintbrush or spray gun to apply a thin, even coat of Cerakote. Start from one side of the headlight and work your way across, maintaining a consistent motion. Avoid overlapping strokes or creating tidal marks.
Let it Dry
Initially, Cerakote dries within 5-15 minutes. However, for the best results, let it sit undisturbed for at least 24 hours. This allows the coating to cure properly and ensures long-lasting durability.
Remove the Masking Tape
After the Cerakote has cured sufficiently, carefully remove the painter's tape and masking paper. Be sure to pull it off at a low angle to prevent lifting the freshly applied Cerakote.
The Final Touches
The last step is to polish and clean your headlights, leaving them looking like new.
Use a polishing compound designed for plastic and follow the instructions provided. Apply evenly, let it sit, and then buff it off until the headlights are glossy and smooth. Finally, wipe them clean using a microfiber cloth.
Appreciate Your Handiwork
Stand back and admire your headlights. They should now be clear, bright, and free from scratches or discoloration. With proper care, your Cerakoted headlights can last up to 5 years, providing a safe and attractive driving experience.
Regularly clean your headlights and check the Cerakote finish for any signs of wear. Address any issues early to extend the life of your coating. Now that you've mastered the Cerakote headlight restoration process, you're ready to tackle any dimming or discoloration that comes your way. Happy driving!